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Fosroc Supercast SW20 PVC Waterstops

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Fosroc Supercast SW20

 

High-Performance Swellable Waterstop for In-Situ Concrete

Description

The Supercast SW20 is a swellable waterstop made from high-performance synthetic elastomer strips. It relies on hydrophilic groups within its “Basic Polymer” molecular structure to swell upon contact with water (up to 300% volume increase). This expansion creates positive pressure against the concrete joint, effectively sealing it against water passage.

Unlike bentonite-based systems, the hydrophilic groups in Supercast SW20 are not subject to extraction or loss of performance during prolonged or repeated wetting.

Home Design & Care

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Product Overview

Fosroc Supercast SW20 is a hydrophilic (swellable) waterstop strip. It is designed to swell when in contact with water, creating a pressure seal against the concrete to prevent water ingress.

The “Integrated Network” Concept

The primary unique selling point of this product is its ability to create a hybrid system:

  1. Expansion Joints (Moving): You use the traditional Supercast PVC waterstops (dumbbell or center bulb profiles) because they can stretch and handle structural movement.

  2. Construction Joints (Non-moving): You use the Supercast SW20 strip. It is much faster and easier to install than PVC waterstops because it does not require split formwork.

  3. The Link: You use Supercast SWX, a swellable adhesive, to glue the SW20 strip directly onto the PVC waterstop, creating a continuous, leak-proof loop around the structure.

Key Advantages Explained

  • Solves Detailing Problems: Traditional PVC waterstops are very difficult to install around complex shapes, columns, or tight corners. SW20 is flexible and can simply be adhered to the concrete surface, eliminating the need for complex PVC welding in those areas.

  • Delayed Swell Action: This is critical for site work. If it rains after installation but before the concrete is poured, the strip will not swell immediately. This prevents the strip from “pre-swelling” and ruining the joint before the concrete sets.

  • Long-term Durability: The swelling properties do not degrade over time, even if the water level rises and falls (wet/dry cycling).

Typical Application Areas

  • Basements and underground structures.

  • Retaining walls.

  • Pipe entries (wrapping the SW20 around a pipe passing through a wall).

  • Construction joints in piles and diaphragm walls.

Do you need the application method statement (installation guide) or the physical properties data (expansion rates/sizes) for this product?

Primary Uses

Designed for integral sealing of construction joints in cast-in-situ concrete where conventional waterstops would require complex shuttering.

  • Basements: Secant piled and diaphragm walled basements.

  • Foundations: Pile caps.

  • Joints: Construction joints in vertical planes, kicker joints, and casting against old concrete.

  • Detailing: Simple solutions for pipe entries.

  • System Integration: Can be linked with Supercast PVC waterstops (using PVC for expansion joints and SW20 for construction joints) to maintain network continuity.

Key Advantages

  • Easy Installation: Simplifies detailing and eliminates complex shuttering.

  • Integration: Supercast SWX swellable adhesive enables full connection between SW20 and Supercast PVC networks.

  • Durability: Swelling properties are unaffected by long-term wet/dry cycling.

  • Controlled Swelling: Features a delayed swell action to allow for site tolerances and minimal swelling in fresh concrete.

  • Performance: Sustains an effective seal even in wet conditions.

Design Criteria & Technical Data

Fosroc Supercast SW20 is designed for non-movement joints (or joints with movement up to 2mm) in new in-situ concrete or between new and existing concrete.

Feature Specification
Material Synthetic Elastomer (Hydrophilic Basic Polymer)
Expansion Volume Up to 300% (Unrestrained)
Hydrostatic Resistance Up to 60 meters (6 Bars)
Concrete Cover Required Minimum 80 mm (to accommodate swelling pressure)
Movement Tolerance Up to 2mm
Composition Free from rubber, bentonite, and other inclusions
Estimating & Supply
  • Standard Roll: 5m (length) x 10mm (thickness) x 20mm (width)

  • Alternative Profile: 25.4mm x 25.4mm is also available.

Application Specification

Supplier Specification:
Water swellable, basic polymer, hydrophilic waterstop shall be Fosroc Supercast SW20.

Performance Specification:
The waterstop must be a preformed elastomeric strip capable of integrating into existing waterstop networks. It must withstand a hydrostatic head of 60 meters and have an unrestrained volumetric expansion of up to 300%. It must not deteriorate under prolonged wet/dry cycling.

Storage & Safety
  • Shelf Life: 12 months when stored in cool, dry conditions away from sunlight in original unopened containers.

  • Health & Safety: There are no health hazards associated with Supercast SW20 during normal use.


Disclaimer: The above data represents typical values and is based on the provided text. It should not be considered a purchase specification.

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